Process Capability Formulas:
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Cp and Cpk are statistical process control (SPC) indices that measure how well a process can meet specification limits. Cp measures potential capability assuming the process is centered, while Cpk measures actual capability accounting for process centering.
The calculator uses these formulas:
Where:
Explanation: Cp compares the specification range to the process variation (6σ). Cpk considers both variation and how centered the process is between the specification limits.
Details: These indices help manufacturers determine if their processes are capable of producing within specifications, identify improvement opportunities, and monitor process performance over time.
Tips: Enter all values in consistent units. Standard deviation must be greater than zero, and USL must be greater than LSL for valid calculations.
Q1: What is a good Cp/Cpk value?
A: Generally, Cp/Cpk ≥ 1.33 indicates capable process. Values ≥ 1.67 are excellent. Values < 1.0 indicate process may not meet specifications.
Q2: What's the difference between Cp and Cpk?
A: Cp measures potential capability if centered, while Cpk measures actual capability considering both variation and centering.
Q3: When should I use these indices?
A: Use when process is stable (in statistical control) and data is normally distributed for accurate results.
Q4: What if my data isn't normally distributed?
A: Consider data transformation or use non-normal capability indices for more accurate assessment.
Q5: How can I improve my Cp/Cpk values?
A: Reduce process variation (improve σ) and/or center the process between specification limits.